Ultrasonics
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Ultrasonic welding joins plastic parts by rapidly transmitting energy through a shaped tool or “horn” with one part being rigidly supported in a nest fixture. This process creates mechanical vibrations, friction, and heat to form a permanent bond between the parts. Ultrasonic welding permits fast and clean assemblies. Since no adhesives or fasteners are used, ultrasonic welding minimizes risks to both the environment and employee safety by removing potentially hazardous materials from this stage of manufacturing. Thus, many industries have chosen ultrasonic welding as the preferred method of joining thermoplastic parts.
The art of ultrasonic welding is our forte. Let us help you select the optimal frequency/power configuration for you application. The three available frequencies of 15, 20, and 40 kHz make a broad range of applications possible. Generally, the size and configuration of the plastic parts to be welded will determine which device and frequency level appropriate. Since no adhesives, solvents or mechanical fasteners are used, ultrasonically welded thermoplastic parts can be readily identified as being recyclable.
In addition to welding, ultrasonic systems can be used to insert, stake, and spot weld a wide range of materials in various sizes.
The ultrasonic equipment we offer can be supplied with a choice of several different power supplies. The power supplies are available with outputs of 2500 and 4000 watts at 15 kHz, 1200, 1700, 2200, and 3000 watts at 20 kHz and 700 watts at 40 kHz. In addition bench top ultrasonic hand welders are available in similar frequency to meet your low volume or process development needs.
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Model 1595 15 kHz Ultrasonic Welder
Call For Price: 614.539.3222The Model 1595 is a bench model press with a single piece rigid cast aluminum base and hub; dual non tie-down, anti-repeat palm buttons; and front emergency stop. The welding press has a motorized lift mechanism to raise and lower the actuator during setups and adjustment. Front panel controls include individual up and down pressure regulators and gauges, head down switch, and head up and down speed controls. Non-contact cycle start buttons are optional. Learn More -
Model 1596 15 kHz Ultrasonic Welder
Call For Price: 614.539.3222The Model 1596 is designed specifically for use in automated systems, particularly where space is at a premium. The Slimline head can be mounted in any position on a bridge or other rigid structural member. For maximum reliability and unparalleled smoothness, the welding head is guided on precision ground shafts with low friction Thomson linear ball bushings. Learn More -
Model 2050 20 kHz Ultrasonic Welder
Call For Price: 614.539.3222Sonics & Materials offers its new line of GX-Series ultrasonic power supplies, combined with the super-rigid Model 2050 press, to create a powerful new 20 kHz system designed to handle even the most demanding application. Learn More -
Model 2055 20 kHz Ultrasonic Welder
Call For Price: 614.539.3222The Model 2055 20kHz Ultrasonic Welder features an extended base-to-column throat depth distance; perfect for large parts. The Model 2055 comes with an array of features that are sure to suit the needs of a variety of applications. Learn More -
Model 4095 40 kHz Ultrasonic Welder
Call For Price: 614.539.3222The 4095 Welding Press is a bench-top unit with a rigid cast aluminum base, dual, non tie down, antirepeat palm buttons, and emergency stop. The press has adjustable pressure triggering and an adjustable positive stop. For greater operational flexibility, the power supply can be remotely positioned up to 35 ft.(10.6 m) from the welder. Learn More -
Model 4096 40 kHz Ultrasonic Welder
Call For Price: 614.539.3222Designed for use in automated assembly systems, the Slimline head can be mounted in any position on a bridge or other structural member. The welding head is guided on precision linear roller bearing slides and can be matched with all of Sonics’ power supplies including models GXT, GXE and GXL. Learn More -
Model H520E/CV5 20 kHz Handheld Ultrasonic Welder
Call For Price: 614.539.3222This lightweight, yet rugged and reliable unit is easy to operate and is designed specifically for welding, staking, inserting and spot welding applications. The hand held welder consists of an ultrasonic power supply and an ultrasonic hand held converter Learn More -
Model H540E/CVG5 40 kHz Handheld Ultrasonic Welder
Call For Price: 614.539.3222This lightweight, yet rugged and reliable unit is easy to operate and is designed specifically for welding, staking, inserting and spot welding applications. The hand held welder consists of an ultrasonic power supply and an ultrasonic hand held converter Learn More -
ElectroPress 2050EP 20 kHz Ultrasonic Welder
Call For Price: 614.539.3222The 20 kHz ElectroPress Ultrasonic Welder is designed for high precision plastic welding with a weld depth tolerance of 0.0003". The superior control that the ePress offers allows plastic assembly at very tight tolerances. Learn More -
ElectroPress 4050EP 40 kHz Ultrasonic Welder
Call For Price: 614.539.3222The 40kHz ElectroPress features a stepper-motor drive, combined with a GX-series power supply, to produce repeatable, precision welds to a weld depth tolerance of +/-0.0003 in. (0.008 mm). Learn More
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