Horns and Boosters

Ultrasonic Horns

The most common application is the assembly of two injection molded thermoplastic parts. Ideally they should be of the same resins but in some cases dissimilar resins can also be bonded together. They can be either welded together using a variety of joint designs or they can be spot welded. But, we are not limited to only thermoplastic materials. We can also install threaded brass inserts into molded plastic bosses, stake plastic bosses over metal plates or printed circuit boards, swage over standing walls to entrap another component, perform continuous line seals on thin films and fabrics, seal the ends of collapsible squeeze tubes, accomplish perimeter seals on clam shell packages, spot weld corrugated plastic sheet in the manufacture of boxes, and much more.

Bring your assembly application problems to ToolTex. We will evaluate and design a horn to best bond your parts. ToolTex has 20 years of experience designing and machining horns tuned to various frequencies. Our horns are made from various materials such as 6061 and 7075 aluminum, D2 tool steel, CPMV and titanium. Hard Chrome and decorative finishes are always options to assist with wear issues also.

Converters and Boosters

Converters and boosters available for all frequencies, 15 kHz, 20 kHz and 40 kHz.